Company Profile
Your vision — our technology Comprehensive solutions in metal
Your vision — our technology
Comprehensive solutions in metal
Tableof Contents
Table of Contents
About Us
Metal-System Sp. z o.o. began operations in 1996 as a manufacturer of annealed and hard wires. In the following years, the company expanded into steel fencing systems for domestic and international clients. In 2001, the range was broadened to include machining services, and in 2003, production of steel structures for the automotive industry commenced. 2008 marked the next stage of development with the acquisition of a sheet metal cutting system. From 2011 onwards, the company expanded its machining services to include CNC-controlled machines.
Today we operate as a group of two companies: Metal-System and Ferros System. Our facilities specialize in optimal solutions for steel structures and specialized machine components. We continually expand our range of services and products to ensure the highest level of customer satisfaction. We offer professional, system-based solutions tailored to the individual needs of our clients. Every day, we provide our customers with a team of highly qualified specialists and the extensive manufacturing capabilities of our own production halls. Reliability and dependability are the standards of our operations, and our certificates and qualifications are a testament to our skills. We stand out through efficient management and dynamic growth, thriving among the competition.
Quality without compromise
Our operations comply with rigorous international standards, ensuring consistent quality and reliability of all projects. We hold the following certificates:
These certificates reflect our commitment to excellence and give our clients confidence in our competence and the processes we employ.
2. CNC Machining
Precision CNC machining of components in various dimensions. We operate numerically controlled machines capable of precise machining of parts of all sizes — including large-scale components weighing up to 20 tonnes.
They enable precise hole-making, diverse metal drilling operations, milling of flat and grooved surfaces, manufacturing and refurbishment of components where coaxiality of the machined holes is critical.
CNC Machining Park
SCHIESS 1 — CNC Portal Milling Machine
- Control: SINUMERIC 880
- Parameters:
- X-axis – 11,500 mm
- Y-axis – 2,900 mm
- Z-axis – 2,000 mm
- Max spindle speed – 1,300 rpm
SCHIESS 2 — CNC Portal Milling Machine
- Control: SINUMERIC 840
- Parameters:
- X-axis – 8,000 mm
- Y-axis – 3,000 mm
- Z-axis – 2,200 mm
- Max spindle speed – 2,100 rpm
TOS — CNC Boring Machine
- Control: HEIDENHAIN 640
- Parameters:
- X-axis – 6,000 mm
- Y-axis – 3,000 mm
- Z-axis – Z + W – 2,000 mm
- Max spindle speed – 3,000 rpm
DAHLIH DCM4225 — CNC Portal Milling Machine
- Control: FANUC
- Parameters:
- X-axis – 4,000 mm
- Y-axis – 2,000 mm
- Z-axis – 800 mm
- Max spindle speed – 6,000 rpm
CNC LINE — Portal Milling Machine
- Control: NUM 760
- Parameters:
- X-axis – 2,700 mm
- Y-axis – 2,000 mm
- Z-axis – 900 mm
- Max spindle speed – 2,200 rpm
WEBSTER — Machining Center
- Control: SINUMERIK 840
- Parameters:
- X-axis – 2,100 mm
- Z-axis – 1,000 mm
- Rotary table – Rotary table Ø 1,800 mm
- Max spindle speed – 3,000 rpm
FPT — Vertical/Horizontal Machining Center
- Control: HEIDENHAIN 430
- Parameters:
- X-axis – 2,000 mm
- Y-axis – 800 mm
- Z-axis – 900 mm
- Max spindle speed – 4,000 rpm
FPT — Vertical/Horizontal Machining Center
- Control: HEIDENHAIN 315
- Parameters:
- X-axis – 2,000 mm
- Y-axis – 800 mm
- Z-axis – 700 mm
- Max spindle speed – 4,000 rpm
FEELER AR-250L-T — CNC Vertical Mill (2 pcs)
- Parameters:
- X-axis – 1,000 mm
- Y-axis – 600 mm
- Z-axis – 500 mm
- Max spindle speed – 6,000 rpm
3. Thermal Cutting Equipment
[m] 14 × 2.6
Plasma: max material thickness – 30 mm
Gas torch: max material thickness – 150 mm
[m] 8 × 3.2
Max material thickness – 150 mm
4. Metal Forming
Plate Rolling Machines
Max length – 3 m
Max thickness – 20 mm
5. Surface Treatment
Through-feed Shot Blasting
12 × 3 × 0.5 m
Chamber Shot Blasting
14 × 5 × 5 m
Paint Booth
14 × 6 × 5 m
6. Heat Treatment
Annealing Furnace for Structures
Furnace diameter – 2,200 mm
Furnace height – 2,200 mm
7. Welding
Welding processes: MIG/MAG. Confirmed by inspections, approvals, and international certificates.
8. Measurement Facilities
Ensuring the highest precision, reducing quality control time.
Precise dimensional inspection of large-scale components, guaranteed dimensional conformity.
Custom measurement programs tailored to client needs, analysis and reporting of deviations against the CAD model.
ROMER 7325 / ROMER 8530 measuring arms
WENZEL coordinate measuring machine with 6 m table
PC DMIS and Metrolog X4 – for ROMER measuring arms, INCA 3D – for the WENZEL CMM.
9. Wire Drawing
- ● Low-carbon steel wires – diameters Ø 0.8–20.00 mm
- ● High-carbon steel wires – diameters Ø 3.0–8.00 mm
- ● Ribbed wires – diameters Ø 2.00–6.00 mm
- ● Annealed wires